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603  THE TECHNO CLUB [ TECHNOWORLDINC.COM ] / Techno Images / Re: Intel Shows How A PROCESSOR Is Made on: November 17, 2009, 02:51:28 PM


The ingot is then moved onto the slicing phase where individual silicon discs, called wafers, are sliced thin. Some ingots can stand higher than five feet. Several different diameters of ingots exist depending on the required wafer size. Today, CPUs are commonly made on 300 mm wafers.
604  THE TECHNO CLUB [ TECHNOWORLDINC.COM ] / Techno Images / Re: Intel Shows How A PROCESSOR Is Made on: November 17, 2009, 02:50:49 PM


A mono-crystal ingot is produced from electronic grade silicon. One ingot weighs approximately 100 kilograms (or 220 pounds) and has a silicon purity of 99.9999 percent.
605  THE TECHNO CLUB [ TECHNOWORLDINC.COM ] / Techno Images / Re: Intel Shows How A PROCESSOR Is Made on: November 17, 2009, 02:50:12 PM


After procuring raw sand and separating the silicon, the excess material is disposed of and the silicon is purified in multiple steps to finally reach semiconductor manufacturing quality which is called electronic grade silicon. The resulting purity is so great that electronic grade silicon may only have one alien atom for every one billion silicon atoms. After the purification process, the silicon enters the melting phase. In this picture you can see how one big crystal is grown from the purified silicon melt. The resulting mono-crystal is called an ingot.
606  THE TECHNO CLUB [ TECHNOWORLDINC.COM ] / Techno Images / Intel Shows How A PROCESSOR Is Made on: November 17, 2009, 02:49:11 PM


Sand. Made up of 25 percent silicon, is, after oxygen, the second most abundant chemical element that's in the earth's crust. Sand, especially quartz, has high percentages of silicon in the form of silicon dioxide (SiO2) and is the base ingredient for semiconductor manufacturing.
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